續上篇的內容,布疋的生產過程中需要經過:

紗→織→染→整,而各工段都有可能產生瑕疵造成最終成品賣像不佳導致異常客訴

故要先知道是從哪個環節產生的瑕疵原因,才更容易掌握改善方法並與客戶溝通協調

 

整理因

1.水跡 Waterish

2.定型鉤傷 Setting Hook Harm

3.定型擦傷 Setting Scratch

4.定型擦痕 Setting Scratch Scar

5.破洞 Hole

6.定型汙染 Preset Polluted

7.破邊 Broken Selvedge

8.脆化 Crisp

9.水洗不淨 Waterish Incompleted

10.水波紋 Waterish Steak

11.手感不良 Hand Feel Abnormal

12.油汙 Oily Spot

13.昇華汙染 Sublime Pollution

14.幅寬不足 Width Not Enough

15.幅寬超寬 Width Over Wide

16.棉穀粒 Cotton Grain

17.布邊捲邊 Selvege Rolled :之前文章已有解釋過為何布會捲邊,若遇到有捲邊特性的布種一定要記得漿邊哦!

18.刷(毛)傷 Brush Harm

19.針板拉傷 Haul Harm

20.Comfint折痕 Comfint Band Scar

21.停車變色 Color Change By Stop

22.布未乾 Fabric Not Dried

23.布面不平 Fabrci Not Smooth

24.風洞 Round Hole Mark

25.緯斜 Weft Sided Twill

26.樹脂斑點 Colophon Spot

27.入針 Double Pin Due to Mislead

28.脫針 Knit iten

29.荷葉邊 Lotus Leave Selvedge

30.展布羅拉擦痕 Spend Roller Scrach Scar

31.水洗收縮不良 Wash Shirnkage Abnormal

32.熨斗收縮不合格 Iron Shirnkage Abnormal

33.超喂壓傷 Over Feed Harm

34.烘乾折痕 Dryer Bend Scar

35.裂紗不合格 Slippage Unfit :當織物密度不足時,容易造成裂紗

36.樹脂不均勻 Colophon Uneven

37.定型色污 Color Stain

38.定型小汙點 Setting Dirty Spot

39.解撚斑 Relaxation Stain

40.預定型擦痕 Preset Scatch Scar

41.預定型不良 Presetting Abnormal

42.鹼化 Alkaline Reaction

43.樹脂折痕 Colophany Bend Scar

44.污髒 Dirty

45.銹污 Rusting Pollution

47.皺紋效果不佳 Fold Effect Equalifized

48.A型架折痕 A-TYPE Shelf Bend Scar

49.烘乾停車痕 Dryer Stop Scar

50.樹脂變色 Colophany Color Change

51.緯密異常 Weft Density Abnormal

52.緯密不足 Loose Weft Density By Color Change

53.整理水傷 Fixing Water Harm

54.烘乾擦傷 Drying Scatch

55.解撚機水傷 Waterish Harm

56.定型撥水不合格 Water Spray Unfit

57.定型左右異色 Setting L-R Color Change

58.整理撥水變色 Water Spray Color Change

59.整理因色水汙染 Color Polluted 

60.整理因潑水斑 Watering Spot 

61.整理撥水折痕 Watering Bend Scar

62.定型首尾異色 Setting Head-End Color Differed

63.整理因不對色 Color Mismatch

64.整理因潑水不良 Water Spray Inequalized

65.預定型不足導致刮傷 Preset Rubbing Scratch

66.預定型滴水 Preset Water Drop

67.整理滴水點 Fixing Water Drop Spot

68.定型變色 Setting Color Change

69.定型蒸壓變色 Straming Settle Color Change

70.無MOS效果 No MOS Effect

71.烘乾變色 Color Change By Drying

72.烘乾鉤傷 Drying Hook Harm

73.整理因潑油不合格 Oil Repellency Unfit

74.作業錯誤 Wrong Operation

75.蒸壓折痕 Straming Bend Scar

76.棉絮烙印 Flossing Burning Print

77.起毛球 Pilling

78.烘乾接錯面 Side Wrong by Drying

79.整理因燒毛擦痕 Scratch Scar

80.經向彈性不佳 Warp Elasticity Unqualified 

81.清毛擦痕 Scratch

82.吸濕效果不佳 Absorbency No Good

83.黃化不合格高 PH Level High

84.黃化不合格低 PH Level Low

85.耐水壓不合格 Pressure Water Resistance

86.定型接錯面 Setting Wrong Side

87.刮痕 Shave Trace

 

印花因

1.色深 Color Dark

2.印花不均勻 Printing Color Unbalance

3.色水汙染 Color Pollution

4.印花汙染 Printing Pollution

5.透色 Printing Missed

6.漏印 Leak Print

7.版污 ED Dirty

8.布邊印花留白 Selvedge Printing Missed

9.底色浮白 Dead Color

10.蒸布汙染 Fabric Steaming Pollution

11.版瘡 ED Caved

12.濕糊 Glung Missed

13.色差 Shading

14.模糊 Blurry

15.陰陽色 Yin-Yang Colored

16.色段 Color Segmented

17.左右異色 L-R Color Differed

18.雙影像 Double Shadowed

19.無防染效果 No Printing Prevention

20.版條 ED ingot

21.未上色 No Colored

22.印斑 Printing Spot

23.白瘡 White Caved

24.接版痕 ED Connection Trace

25.噴污 Spraying Pollution

26.版斜 ED Uneven Sided

27.噴糊 Gdlue Sprayed

28.脫版 Out of Print

29.塞版 ED Jammed

30.印花折痕 Printing Bend

31.印花撥水不合格 Printing Water Resistant Unqualified

32.印花撥水後變色 Printing Color Change After Water Resistant

33.水壓牢度不合格 Water Resistant Pressure Unqualified

34.未撥水 No Watering

35.印花撥水斑 Printing Waterish Spot

36.壓染不均 Pressure Dyeing Uneven

37.壓染不對色 Pressure Dye Color Mismatched

38.印花撥水折痕 Pressure Watering Bend

39.印花手感不良 Printing Hand Feel Unqualified

40.印花撥水水跡 Printing Waterish Trace

41.壓染鉤傷 Printing Dyed Hook Harm

42.壓染折痕 Pressure Dyeing Bend

43.水洗烘乾鉤傷 Watering Wash Drying Hook Harm

44.蒸壓水跡 Steaming Pressure Waterish

45.未上樹脂 No Resin

46.印花撥油不合格 Printing Oil Spraying Unqualified

47.印錯面 Wrong Side Printing

48.印花撥水擦痕 Printing Watering Scratch

49.印花燒毛擦痕 Printing Burn Hair Scratch

50.壓染水跡 Pressure Dyeing Waterish

51.壓染水波紋 Dyeing Pressed Watering

52.水洗折痕 Wash Bend

53.冷染折痕 Cold Dye Bend

 

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