螞蟻的斜槓人生

續上篇的內容，布疋的生產過程中需要經過：

紗→織→染→整，而各工段都有可能產生瑕疵造成最終成品賣像不佳導致異常客訴

故要先知道是從哪個環節產生的瑕疵原因，才更容易掌握改善方法並與客戶溝通協調

 

準備因 Prepating Factors

1.退漿不良 De-glue Abnormal

2.漿痕 Glue Trace

3.油跡 Oily Trace

4.退漿折痕 De-Glue Crease Mark

5.磨毛值條 Rubbing Warp Stripe

6.磨毛折痕 Rubbing Crease Mark

7.磨毛擦痕 Rubbing Scratch

8.磨毛不均勻 Rubbing Unblanced

9.磨毛緯痕 Rubbing Wefting Trace

10.減量過度 Over De-Quantity

11.連續機減量斑 Continue Machine De-Quantity Spot

12.減量不均 De-Quantity Unlanced 

13.壓傷 Pressure Harm

14.行燈卷折痕 Cresed Mark

15.未磨毛 No Rubbing

16.磨錯面 Wrong Side Rubbing

17.磨毛度不佳 Rubbing Unblanced 

18.減量滴水 De-Quantity Water drop

19.磨毛刮傷 Rubbing Scratch Harm

20.退漿殘留 De-glue Remain

21.撕裂不合格 Tearing Unqualified : 造成撕裂強度差的大多原因為布料密度不夠(布越鬆散越容易裂布)，增加經緯密(平織)or紗環數(針織)較能改善

22.減量不足 De-Quantity Not Enough

24.刷毛折痕 Brushing Crease Mark

25.刷毛度不佳 Brushing Unqualified

26.刷毛過度 Over Brushing

27.冷漂折痕 Cold Bleach Crease Mark

28.磨毛掃條 Sweep Streak

29.接縫處烙印 Connection Area During Print 

30.磨毛左右異色 Rubbing L-R Color Differed

32.藥劑殘留 Drug Remain

33.退漿鉤傷 De-Glue Hook Harm

34.皺紋加工機擦痕 Folding Process Scratch

35.退漿壓傷 De-Glue Pressure Harm

36.刷毛擦傷 Hair Brushing Scratch

37.磨毛過度 Over Rubbing

38.裝袋皺紋效果不佳 Bagging Folding Effect Unqualified 

39.減量擦痕 De-Quantity Scratch

40.磨毛掉毛 Rubbing Hair Drop

41.燒毛脆化 Hair Burning Crisp

42.燒毛黑粒 Hair Burning Black Grain

43.剪毛破洞 Hair Cutting Hole

44.退漿擦傷 De-Glue Scratch

45.剪毛擦痕 Hair Cutting Scratch

46.剪毛不均 Hair Cutting Unbalance

47.刷毛不均 Brushing Unbalance

 

塗佈因 Coating Factors

1.拖線 Tug Line Trace

2.膠粕(ㄆㄛˋ) Coating Materials

3.膠條 Coating Lines

4.塗佈脫針 Mis Pin

5.塗佈深針 Double Pin Dut to Coating

6.壓光壓痕 Pressing Line Marks

7.漏膠 Mis Glue

8.塗佈油污 Oily Stain

9.亮霧度不佳 Color Brightness Difference

10.軟硬度不佳 Texture Difference 

11.塗佈上色不佳 Color Uneven

12.塗佈色條 Color Streak

13.塗佈死折 Shrinkle Marks Due to Coating

14.塗佈色差 Color Difference

15.塗佈擦傷 Scratch

16.塗佈撥水斑 Fix Water Spot Coating

17.塗佈色汙點 Stain Spot

18.塗佈更改流程 Coating Procedure Changed

19.塗錯面 Wrong Surface

20.塗佈其他因 Other Factor

21.塗佈鉤傷 Coating Hook Harm

23.塗佈撥水不合格 Watering Spot Unqualified While Coating

24.墊傷 Matscar

26.壓錯面 Wrong Pressed Side

27.雨淋不合格 Rain Test Unqualified

28.壓光變色 Pressed Color Change

29.兩面壓光 Two Side Pressed

30.短碼布 Cutting Lose

 

短纖/其他瑕疵因

1.一般經向異常 Wrong Warp Yarn

2.錯綜 Wrong Twine

3.錯筘 Wrong Penetrate

4.一般緯向異常 Weft Yarn Abnormal

5.稀弄、密路 Barre

6.組織花紋錯誤 Wrong Structure

7.機械段 Weft Mark Occurred in Weaving Machine

8.破洞 Hole

9.裂疵 Tear in the Fabric

10.鉤傷 Setting Hook Harm

11.深針 Double Pin Due to Mislead

12.脫針 Knit item

13.布邊不良 Broken Selvedge

14.折痕 Crease Mark

15.色跡 Color Stain Trace

16.水跡 Waterish

17.色汙染 Color Stain

18.色段 Shade Bar

19.左右異色 L-R Color Differed 

20.色差 Color Differed

21.不均染 Dyeing Uneven

22.油汙 Oily Spot

23.污髒 Dirty

24.白斑 White Spot

25.直條斑 Warp Stripe

26.樹脂斑 Colophan Spot

27.緯密不符 Weft Density Abnormal

28.經密不符 Warp Density Abnormal

29.幅寬不符 Width Not Enough

30.蘿拉壓痕 Spend Roller Scratch Scar

31.壓光壓痕 Pressing Line Marks

32.防縮壓痕 Shrink Resistant Lines

33.布目歪斜、緯斜 Weft Side Twill

34.燒毛不良 Hair Burning Reject

35.磨毛不良 Rubbing Unbalanced

36.起毛不良 Brushing Reject

37.壓光不良 Pressing Line Marks Reject

38.塗佈不良 Coating Unqualified

39.撥水不良 Watering Abnormal

40.強力異常 Stretch Strong Abnormal

41.布面異味 Fabric Smell Abnormal

42.布面不平 Fabric Not Smooth

43.防縮皺紋 Shrink Resistance Fold Marks

44.荷葉邊 Lotus Leave Selvedge

45.布面棉絮 Floss Burn Print

46.水波紋 Waterish Streak

47.防縮展布壓痕 Shrink Resistance Extension Fabric Press Marks

48.壓光壓錯面 Wrongly Pressed Sides

49.防縮變色直條 Shrink Color Change Warp Stripe